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Explosion-proof frequency converter (Low voltage series)

Low voltage mining explosion-proof frequency converter is a power control equipment designed specifically for flammable and explosive environments such as coal mines and metal mines, used to drive mining machinery such as fans, water pumps, belt conveyors, and elevators. Its core features are explosion-proof safety design and adaptability to harsh working conditions, while also possessing functions such as high efficiency, energy saving, and intelligent control.
  • Brand:

    WANTAI
  • Item NO.:

    Low-voltage Series
  • Order(MOQ):

    1
  • Payment:

    T/T
  • Product Origin:

    China
  • Color:

    Blue
  • Shipping Port:

    Shanghai
  • Lead Time:

    90 Days
  • Weight:

    0.5T-3.0T

1. Product Introduction

1140V or 660V mining explosion-proof and intrinsically safe AC frequency converter is mainly used in coal mines with explosive hazardous environments such as coal dust and gas. As a frequency conversion speed regulation for AC motors, it is suitable for asynchronous motors and permanent magnet synchronous motors. It has  the function of starting and rotating. It has the characteristics of large torque,high speed regulation accuracy,long power supply distance,energy saving and high effciency, safety and reliability.
The inverter unit of this series of 1140V products adopts NPC type three-level topology, which has the advantages of large output capacity, high output voltage, few voltage spikes and pulses, and low harmonic content of current output.
It can be widely used in coal mine underground winches,belt conveyors,scraper conveyors,crushers,transfer machines, elevators,water pumps,emulsion pumps,coal feeders and other equipment.


2. Features
● Using advanced SVPWM space vector PWM modulation control, the output torque is large,150% of the  rated torque can be reached at 0.5Hz, and the maximum torque output can reach 220%.
● The frequency converter adopts a three-level inverter topology, with small input and output  harmonics, meeting the requirements of EMC standards; the built-in output filter unit reduces the motor insulation stress,and the output cable can be up to 3000 meters long.
● Excellent over-curent suppression and over-voltage suppression functions to avoid frequent failures  and meet the requirements of complex working conditions.
● The builtin insulation monitoring system can monitor the insulation status between the inverter and the motor in real time to achieve effective leakage protection.
● A daptive power balancing function can provide precise load distribution control,and the power imbalance is less than 2%.
● Built-in PID regulator can match various sensors to form closed-loop control
● Full Chinese display interface,matrix keyboard operation,intrinsically safe design,safe and reliable 
● External intrinsically safe Ethernet port to facilitate program debugging and data transmission
● Meet the communication requirements of smart mines and have standard communication interfaces
★ Multi-parameter data collection: The equipment is capable of real-time collection of more than 80 electrical parameters such as voltage,current,power and harmonic data; it cooperates with the industrial big data platform to automatically generate historical trend curves such as curent, voltage and power of  load equipment; according to different regions, Comparative analysis of energy consumption in different periods to achieve accurate energy consumption management
★ Predictive maintenance of equipment: Based on the analysis of various electrical parameters of the load equipment, the industrial big data platform is used to build an equipment failure prediction model, and the operating status of the equipment and the priority of equipment maintenance are analyzed in a timely manner to realize the predictive maintenance function of the load equipment.
★ Multiple communication interface support: 485 interface, Ethernet interface, wifi, 5G, 4G and other   communication interfaces; supports Modbus, MQTT, HTTP, IEC-60870 and other communication  protocols.



3. Technical parameter

Product name

Flame-proof and intrinsically safe dual power supply and  dual frequency converter speed controller for ventilators

 

Rated input voltage(V)

AC660V,AC1140V;50Hz

Voltage fluctuation:±15%Frequency fluctuation:±2.5%

Rated output characteristics

Three-phase AC0~660V,AC0~1140V,0.5~50Hz(frequency up to 400Hz)

Overload capacity

150%rated current for 60s;200%rated current for 3s

Control motor form

Asynchronous motor,permanent magnet synchronous motor,permanent magnet synchronous electric drum

Control motor form

Asynchronous motor,permanent magnet synchronous motor,permanent magnet synchronous electric drum

 

Modulation

SVPWM space vector PWM modulation

Control method

Vector control, VF control

Main control

Frequency accuracy

Digital setting:maximum frequency ×±0.1%;analog setting:maximum frequency ×±0.5%

Frequency resolution

Digital setting:0.01Hz;Analog setting:Maximum frequency×±0.1%

Slip compensation

Automatic slip compensation range:0~150%,open-loop speed stability accuracy 0.5%,closed-loop speed stability accuracy 0.02%

Carrier frequency

Self-tuning based on internal temperature,manually adjustable range 0.7~16kHz

Acceleration and

deceleration curve

Two  types of curves: straight line and arbitrary S-curve; seven acceleration times (multi-step speed)

 

Display operation display

Rated frequency,output frequency,voltage,current,power,motor speed, load rate,etc.

Faultstatus display

Overvoltage, undervoltage, overcurrent, overload, overheating, phase loss, short circuit, stall, leakage, etc.

Show

Braking method

Feedback braking, DC braking

braking torque

150%(up to 220%)

Brake

Starting torque

More than 150%,zero speed torque is adjustable from Oto 100%

Speed control range

Open loop1:100,closed loop 1:1000(relative rated speed)

process control

Built-in PID regulator can form a closed-loop control system through various transmitters

Automaticvoltage adjustment

When the grid voltage changes,it can automatically and appropriately change the basic frequency to protect the motor load capacity.

Frequency setting

Digital setting, analog setting, control panelsetting, serial communication setting, power balance setting

Run command given

Control panel given, external terminal given, serial communication given

Analog input/output

0~10V,420mA

Main control operation

Digital input

10 programmable inputs to achieve far/near control,forward/reverse rotation, start/stop,and preset speed

Analog output

Speed,load,bipolar load,and PID variables can all be connected to external instruments

Switching output type

5 relay outputs(250V/10A contacts)

Switching output

Operation output,fault output,remote control status output

Communication function

Modbus-rtu,Modbus-tcp

Usage

environment

Application scope

Dangerous places with gas,coal dust and explosive gas

Altitude

The altitude is not less than-1500m and not more than 2000m (over this altitude, derating is required)

Ambient temperature

-20℃~40℃

Relative humidity

5%~95%RH(no condensation)

Protective function

Overvoltage, undervoltage, overcurrent, overload, overheating, phase loss, short circuit, stall, leakage, etc.

Explosion-proof signs

Exdb[ib Mb]l Mb

Cooling method

Circulating water cooling(or external water supply cooling)

4. Size

Power

Size(L*D*H)(mm)

Weight(T)

2245kW  (Two Quadrants)

900×800×1150

0.5

90~400kW(Two Quadrants)

1682×1072×1305

1.5

90~400kW(Four Quadrants)

1950×1175×1305

1.9

315~500kW(Two Quadrants)

1855×1175×1315

1.8

315~500kW(FourOuadrante

1855×1175×1315

2.2

500~710kW(Four Quadrants)

1990×1225×1300

2.0

500~710kW(Four Quadrants)

2250×1240×1480

2.5

800~1120kW(Four Quadrants)

2462×1181×1444

2.5

800~1120kW(Four Quadrants)

2462×1181×1444

3.0

                                                                         


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